Product Description
China Manufacturer of CHINAMFG Series Hard Tooth Flank Gear Box for Extruder
Description:
CHINAMFG gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050. 1-1999,all CHINAMFG gearboxes are designed accordingly.
Features:
1, The gear is made of high-strength low-carbon alloy steel by carburizing and quenching. The hardness of the tooth surface is up to HRC58-62. The gears are ground grinding technology with high precision and good contact.
2, High transmission efficiency: CHINAMFG is greater than 96.5%, double level is greater than 93%, third level is greater than 90%.
3, Smooth operation and low noise.
4, Small size, light weight, long service life and high carrying capacity.
5, Easy to disassemble and easy to install.
Parameters:
|
Type |
Spec |
Input Power(kw) |
N( enter) |
N(output) |
Output Torque |
Permitted axial thrust of output shaft(KN) |
Screw Diameter |
Length-diameter ratio |
|
(N·m) |
||||||||
|
ZLYJ gearbox |
112-8 |
5.5 |
800 |
100 |
525 |
35 |
Ø35 |
25:01:00 |
|
133-8 |
8 |
800 |
100 |
764 |
39 |
Ø50 |
25:01:00 |
|
|
146-10 |
11 |
1000 |
100 |
1050 |
54 |
Ø55 |
25:01:00 |
|
|
173-10 |
18.5 |
900 |
90 |
1962 |
110 |
Ø65 |
25:01:00 |
|
|
200-12.5 |
30 |
1000 |
80 |
3581 |
155 |
Ø75 |
25:01:00 |
|
|
225-12.5 |
45 |
1000 |
80 |
5371 |
180 |
Ø90 |
25:01:00 |
|
|
250-16 |
55 |
1120 |
70 |
7503 |
192 |
Ø105 |
25:01:00 |
|
|
280-16 |
75 |
960 |
60 |
7643 |
258 |
Ø110 |
25:01:00 |
|
|
315-16 |
85 |
960 |
60 |
13528 |
287 |
Ø120 |
25:01:00 |
|
|
330-16 |
110 |
960 |
60 |
17507 |
360 |
Ø135 |
25:01:00 |
|
|
375-16 |
132 |
960 |
60 |
21008 |
390 |
Ø150 |
25:01:00 |
|
|
395-16 |
185 |
960 |
60 |
29442 |
400 |
Ø160 |
25:01:00 |
|
|
420-16 |
160 |
960 |
60 |
31831 |
430 |
Ø160 |
25:01:00 |
|
|
420-16 |
220 |
960 |
60 |
31831 |
430 |
Ø170 |
25:01:00 |
|
|
450-20 |
213 |
1000 |
60 |
40640 |
500 |
Ø160/Ø170 |
25:01:00 |
|
|
560-17 |
540 |
1000 |
50 |
84034 |
700 |
Ø200 |
25:01:00 |
|
|
630-10 |
540 |
1000 |
50 |
15712 |
770 |
Ø250 |
25:01:00 |
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
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| Application: | Industry |
|---|---|
| Function: | Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Role of Miter Gearboxes in the Automotive Manufacturing Process
Miter gearboxes play a significant role in the automotive manufacturing process, contributing to various aspects of vehicle production. One of their primary functions is in the assembly and adjustment of automotive components that require precise angle changes.
Automotive manufacturing involves the production of parts and assemblies with specific angles and orientations. Miter gearboxes are used in assembly line machinery to accurately position components such as axles, suspension systems, steering columns, and drivetrain elements. By allowing controlled and precise angular adjustments, miter gearboxes ensure that these components are aligned correctly and securely fitted together.
Furthermore, miter gearboxes find application in robotic systems used for tasks like welding, painting, and material handling in automotive manufacturing. They enable robots to manipulate tools and parts at precise angles, contributing to the accuracy and quality of manufacturing processes.
In summary, miter gearboxes contribute to the efficiency, accuracy, and quality of various processes within the automotive manufacturing industry, helping to produce vehicles that meet stringent quality standards and performance requirements.
Efficient Power Transmission and Torque Transfer with Miter Gearboxes
Miter gearboxes play a crucial role in ensuring efficient power transmission and torque transfer in mechanical systems. Here’s how they contribute:
- Optimal Gear Meshing: Miter gearboxes are designed with precision-cut bevel gears that mesh seamlessly, minimizing energy losses and ensuring a high degree of power transfer efficiency.
- Angular Transmission: These gearboxes excel at transmitting rotational motion at specific angles, allowing torque to be efficiently redirected or transferred between intersecting shafts.
- Multiple Gear Meshes: Miter gearboxes often have multiple gear meshes, distributing torque and load evenly across the gears, reducing wear and enhancing overall efficiency.
- Compact and Sturdy Design: The compact construction of miter gearboxes reduces the distance between shafts, minimizing flex and misalignment that could lead to power losses.
- High-Quality Materials: Miter gearboxes are constructed from durable materials that can withstand high torque and load, ensuring reliable power transmission over extended periods.
- Smooth Motion Transfer: The bevel gears in miter gearboxes facilitate smooth and uniform motion transfer, reducing vibration and minimizing energy dissipation.
- Minimal Backlash: Properly designed miter gearboxes have minimal backlash, ensuring that torque is efficiently transmitted without significant play or lost motion.
Overall, miter gearboxes optimize power transmission and torque transfer, making them suitable for applications that demand efficient and reliable angular motion conversion and redirection.
Transmission of Motion in Miter Gearboxes
Miter gearboxes transmit motion at an angle between intersecting shafts through the use of bevel gears with perpendicular axes. These bevel gears have teeth that are cut at a 45-degree angle to the gear’s face and mesh with each other. When one bevel gear is rotated, its teeth engage with the teeth of the other bevel gear, resulting in torque transfer and motion redirection at a 90-degree angle.
As the input shaft turns the first bevel gear, its teeth push against the teeth of the second bevel gear. This interaction causes the second bevel gear to rotate around its perpendicular axis, transferring motion to the output shaft. The gear ratio and the number of teeth on each gear determine the speed and torque characteristics of the transmitted motion.
Due to their ability to redirect motion while maintaining efficient power transmission, miter gearboxes are commonly used in applications where a change in direction is necessary, such as in steering systems, printing machinery, and other mechanical systems requiring precise angular alignment.
editor by CX 2024-03-28