Product Description
Product Description
Here is our advantages when compare to similar products from China:
The benefits of gear box aluminum alloy The benefits of gear box aluminum alloy include longer solidification time, precision engineered gears, and lower costs. Here’s a look at 3 of the most important aspects to consider. These factors make gearbox aluminum alloy a superior choice for many gear applications.
First of all, it is lightweight. Aluminum alloys are used in thegearboxes of many vehicles.
Second, their high tensile strength can handle the weight of the vehicle.
Lastly, an aluminum gearbox has more durability than a conventional steel one.
These features make the aluminum gearbox an excellent choice for the automotive industry. It is also much cheaper than its steel counterparts, which make it a good choice for a variety of automotive applications.aluminum gearboxes can be manufactured at higher rates. The alloy’s high strength, low density and excellent corrosion resistance make it ideal for gearboxes. In addition, it is light and attractive. In addition to being lightweight, the aluminum alloy gearbox series benefits from good thermal conductivity and good surface finish. The aluminum alloy gearbox is generally manufactured by mechanical processes and die-casting. For the aluminum alloy gearbox, this material is very strong, lightweight, corrosion-resistant, and has excellent thermal conductivity.
Product Specifications
| ITEM | HNAM281-874 |
| Ratio | 1:2.91 |
| Teeth | 32/11 |
| Module | 3.0 |
| Rated Input | 540rpm |
| Input/Output Description | 1 3/8 Z6 |
| Weight(N.W) | 19Kg |
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.How long is your delivery time and shipment?
30-45days
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| Type: | Aluminum Box Gearbox |
|---|---|
| Usage: | Agricultural Machinery |
| Material: | Aluminum |
| Weight: | 4-30kg |
| After-sales Service: | Online Support |
| Teeth: | 32/11 |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Minimizing Backlash and Ensuring Efficient Power Transfer in Miter Gearboxes
Miter gearboxes are meticulously designed to minimize backlash and ensure efficient power transfer, contributing to smooth and reliable operation in various mechanical systems.
Backlash, the slight movement or play between mating gears, can lead to imprecise motion and reduced accuracy. To address this, miter gearboxes incorporate features such as precision-machined gear teeth, high-quality bearings, and precise alignment of gears and shafts. These design elements help minimize the clearance between gear teeth, reducing or eliminating backlash and ensuring consistent motion transfer.
Efficient power transfer in miter gearboxes is achieved through careful consideration of gear geometry, tooth profiles, and material selection. Engineers optimize gear tooth shapes to minimize friction and maximize contact area between mating gears. Additionally, high-quality materials with appropriate hardness and surface finish are chosen to enhance durability and reduce energy losses due to friction.
The lubrication system also plays a critical role in efficient power transfer. Proper lubrication reduces friction, dissipates heat, and prevents wear, contributing to the overall efficiency of the gearbox.
Overall, the design of miter gearboxes focuses on tight tolerances, precision manufacturing, and thoughtful engineering to minimize backlash and maximize power transfer efficiency, resulting in reliable and high-performance mechanical systems.
Proper Installation and Alignment of Miter Gearboxes:
Installing and aligning a miter gearbox correctly is crucial to ensure optimal performance and longevity. Here’s a step-by-step guide on how to do it:
- Preparation: Gather all the necessary tools and equipment for the installation, including mounting hardware, shims, and measuring instruments.
- Positioning: Place the miter gearbox in the desired location, ensuring that it is level and securely supported. Use appropriate mounting brackets or plates to secure the gearbox to the mounting surface.
- Shaft Alignment: Align the input and output shafts of the miter gearbox with the shafts of the connected equipment. Check that the shafts are parallel and collinear for proper alignment.
- Check Tolerance: Measure the axial and radial alignment tolerances between the gearbox and connected equipment. Use precision measuring tools such as dial indicators or laser alignment systems to ensure accurate measurements.
- Adjustment: If alignment tolerances are not within the specified range, make necessary adjustments using shims or other alignment techniques. Gradually add or remove shims as needed to achieve proper alignment.
- Bolt Tightening: Once the miter gearbox is properly aligned, gradually tighten the mounting bolts or fasteners in a crisscross pattern to evenly distribute the load. Use the recommended torque specifications provided by the gearbox manufacturer.
- Lubrication: Apply the recommended lubricant to the gearbox according to the manufacturer’s guidelines. Proper lubrication is essential for minimizing friction and ensuring smooth operation.
- Testing: Before fully operating the system, perform a test run of the miter gearbox to ensure that it operates smoothly and without any abnormal vibrations or noise.
- Final Checks: Double-check the alignment, bolt tightness, and lubrication after the test run. Make any necessary adjustments before putting the system into full operation.
Proper installation and alignment are critical for maximizing the efficiency, reliability, and lifespan of miter gearboxes. Following these steps and consulting the manufacturer’s guidelines will help ensure optimal performance of the gearbox and the entire mechanical system.
Types of Miter Gearboxes and Their Differences
There are two main types of miter gearboxes: straight miter gearboxes and spiral miter gearboxes.
Straight Miter Gearboxes: In straight miter gearboxes, the bevel gears have teeth that are cut straight across the gear’s face. This design allows for efficient power transmission and is suitable for applications where precise motion redirection is required. However, straight miter gearboxes may produce more noise and vibration due to the nature of the gear tooth engagement.
Spiral Miter Gearboxes: Spiral miter gearboxes use bevel gears with spiral-cut teeth. The spiral angle of the teeth helps to reduce noise and vibration by providing smoother tooth engagement and gradual contact between the gear teeth. This design is especially beneficial for applications where quieter operation and improved durability are desired.
The choice between straight and spiral miter gearboxes depends on the specific requirements of the application, including the desired level of noise, vibration, and efficiency. Both types of miter gearboxes offer the same fundamental motion transmission principle, but the design differences impact their performance characteristics.
editor by CX 2024-04-25