Starshine Drive K Series Helical -Bevel Geared Motor
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
|Mounting type||Foot mounted, foot mounted with CZPT shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.|
|Input Method||Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor|
|Brake Release||HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)|
|Thermistor||TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
ABOUT CZPT DRIVE
ZheJiang CZPT Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CZPT will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
Quality:Insist on Improvement,Strive for CZPT With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
|Application:||Motor, Machinery, Agricultural Machinery|
|Function:||Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction|
|Layout:||Bevel Helical Gear|
|Hardness:||Hardened Tooth Surface|
Distinguishing Miter Gearboxes from Other Types of Gear Systems
Miter gearboxes possess distinct characteristics that set them apart from other types of gear systems, making them suitable for specific applications:
1. Angular Motion Transmission: Miter gearboxes excel at transmitting motion at a precise angle, typically 90 degrees, between intersecting shafts. This is achieved through the use of bevel gears with matching angles on their teeth.
2. Compact and Space-Saving Design: Miter gearboxes have a compact form factor, making them ideal for applications with limited space. Their right-angle configuration allows them to efficiently change the direction of motion without requiring additional components.
3. High Efficiency: Due to their precision machining and careful design, miter gearboxes offer high efficiency in transmitting power between intersecting shafts. They minimize backlash and friction, resulting in smooth and efficient motion transfer.
4. Wide Range of Applications: Miter gearboxes find use in various industries, including automotive, robotics, machinery, and more. Their ability to redirect motion and transmit power at right angles makes them versatile for different mechanical systems.
5. Backlash Minimization: Miter gearboxes are designed to minimize backlash through precise tooth profile shaping, gear alignment, and high-quality bearings. This ensures accurate and reliable motion without unwanted play.
6. Specialized Applications: While other gear systems like helical or spur gears offer advantages in certain scenarios, miter gearboxes excel in applications requiring angular transmission, compactness, and efficient power transfer at right angles.
Overall, miter gearboxes stand out for their unique ability to transmit motion at a specific angle and their compact, efficient, and versatile design, making them a valuable choice for a range of mechanical applications.
Key Benefits of Using Miter Gearboxes in Angular Transmission Applications
Miter gearboxes offer several key benefits when used in applications requiring angular transmission:
- Precise Angle Transmission: Miter gearboxes excel at transmitting rotational motion at specific angles, ensuring accurate and controlled angular adjustments.
- Compact Design: Their compact and space-saving design allows for efficient integration into machinery and equipment with limited space.
- High Efficiency: Miter gearboxes are engineered for efficient power transmission, minimizing energy losses during angular motion transfer.
- Smooth Operation: The meshing of bevel gears in miter gearboxes results in smooth and stable motion, reducing vibration and noise.
- Wide Range of Angles: Miter gearboxes can handle a broad range of angle requirements, making them versatile for various applications.
- Enhanced Precision: These gearboxes enable precise positioning and alignment of components, crucial in industries like automotive manufacturing.
- Robust and Durable: Constructed from high-quality materials, miter gearboxes offer durability and can withstand demanding operational conditions.
- Customizability: Miter gearboxes can be designed and customized to meet specific angle transmission needs in different industries.
Overall, miter gearboxes are a valuable solution for applications that require accurate and reliable angular transmission, contributing to improved performance and quality in various industries.
Significance of Angle Between Bevel Gears in a Miter Gearbox
The angle between bevel gears in a miter gearbox is of crucial significance as it determines the direction and type of motion transfer between intersecting shafts. In a miter gearbox, the angle between the bevel gears is typically set at 90 degrees.
This 90-degree angle allows the bevel gears to change the direction of rotational motion by redirecting it along a perpendicular axis. This is particularly useful in applications where space constraints or specific layout requirements demand a right-angle change in motion.
The angle also influences the tooth engagement and meshing characteristics of the bevel gears. Proper alignment and precise calculation of this angle are essential to ensure smooth and efficient motion transmission, minimize backlash, and prevent premature wear on the gear teeth.
The choice of angle between the bevel gears is a fundamental design consideration that directly impacts the functionality, performance, and durability of the miter gearbox in various mechanical systems.
editor by CX 2023-09-06